Mr.Xia
fa697c9fd0
- 新增 StackCountCalculator: 数字化规则表（短槽刀/EA刀10×4、槽刀10×4、钻针10×6），公开Calculate方法，输入校验，查表逻辑，16oz铜厚递减 - 新增 StartupSelectionViewModel: 替换匿名DataContext，保留所有显示属性，新增板厚/铜厚输入、计算结果/明细、CanCalculate - 新增 NonEmptyToVisibilityConverter - 修改 StartupSelectionWindow.xaml: 增宽680px，新增3行（输入+结果+明细），计算按钮在基础信息内部 - 修改 StartupSelectionWindow.xaml.cs: 构造函数接收ViewModel，新增计算按钮事件 - 修改 App.xaml.cs: 构建ViewModel实例，CalculateStackMinDiameters独立遍历Tools（含0.749mm，排除机台码） - 修改 App.xaml: 注册NonEmptyToVisibilityConverter
503 lines
18 KiB
C#
503 lines
18 KiB
C#
using System;
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using System.Collections.Generic;
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using System.Linq;
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namespace DrillTools
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{
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/// <summary>
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/// 叠板计算结果
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/// </summary>
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public class StackCountResult
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{
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/// <summary>
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/// 是否计算成功
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/// </summary>
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public bool Success { get; set; }
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/// <summary>
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/// 建议叠板数（失败时为 0）
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/// </summary>
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public int RecommendedCount { get; set; }
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/// <summary>
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/// 钻咀叠板数（不存在时为 null，查表失败时为 -1）
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/// </summary>
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public int? DrillCount { get; set; }
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/// <summary>
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/// 槽刀叠板数（不存在时为 null，查表失败时为 -1）
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/// </summary>
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public int? SlotCount { get; set; }
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/// <summary>
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/// EA刀叠板数（不存在时为 null，查表失败时为 -1）
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/// </summary>
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public int? EACount { get; set; }
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/// <summary>
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/// 铜厚递减前的原始最小叠板数（-1 表示无法计算）
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/// </summary>
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public int RawMinCount { get; set; }
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/// <summary>
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/// 铜厚递减后的叠板数（-1 表示无法计算）
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/// </summary>
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public int AfterCopperReduction { get; set; }
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/// <summary>
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/// 限制原因或错误信息
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/// </summary>
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public string Message { get; set; } = string.Empty;
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/// <summary>
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/// 各类别明细描述
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/// </summary>
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public string Detail { get; set; } = string.Empty;
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}
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/// <summary>
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/// 钻孔叠板参数计算器
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/// 规则来源：《钻孔叠板参数表》（1009B-2013钻机参数表 D2-f A1A2厂）
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/// </summary>
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public static class StackCountCalculator
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{
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#region 规则表常量
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/// <summary>
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/// 板厚总范围下限（mm）
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/// </summary>
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private const double BoardThicknessMin = 0.4;
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/// <summary>
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/// 板厚总范围上限（mm）
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/// </summary>
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private const double BoardThicknessMax = 3.4;
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/// <summary>
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/// 16oz 总铜厚限制
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/// </summary>
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private const double MaxTotalCopperOz = 16.0;
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/// <summary>
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/// 板厚行定义：(下限, 上限)，左闭右开，最后一行左闭右闭
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/// </summary>
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private static readonly (double Lo, double Hi)[] BoardThicknessRows =
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{
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(0.40, 0.65),
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(0.66, 0.85),
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(0.86, 0.95),
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(0.96, 1.05),
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(1.06, 1.15),
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(1.16, 1.35),
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(1.36, 1.65),
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(1.66, 2.05),
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(2.06, 2.55),
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(2.56, 3.40)
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};
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/// <summary>
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/// 短槽刀 / EA 刀规则表（10行×4列）
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/// 列顺序：D=0.60, D=0.65, D=0.70, D>=0.75
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/// -1 表示 "/" 或 "-"（无法达到）
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/// </summary>
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private static readonly int?[,] EAOrShortSlotTable =
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{
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// D=0.60 D=0.65 D=0.70 D>=0.75
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{ 5, 5, 5, 5 }, // 0.40-0.65
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{ 4, 4, 5, 5 }, // 0.66-0.85
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{ 3, 4, 5, 5 }, // 0.86-0.95
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{ 3, 3, 4, 4 }, // 0.96-1.05
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{ 3, 3, 4, 4 }, // 1.06-1.15
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{ 2, 3, 4, 4 }, // 1.16-1.35
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{ 2, 2, 3, 3 }, // 1.36-1.65
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{ 1, 2, 2, 2 }, // 1.66-2.05
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{ 1, 1, 1, 1 }, // 2.06-2.55
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{ 1, 1, 1, 1 } // 2.56-3.40
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};
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/// <summary>
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/// 槽刀规则表（10行×4列）
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/// 列顺序：D=0.50, D=0.55, D=0.60-0.65, D>=0.70
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/// null 表示 "-"（无法达到）
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/// </summary>
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private static readonly int?[,] SlotTable =
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{
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// D=0.50 D=0.55 D=0.60-0.65 D>=0.70
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{ 5, 5, 5, null }, // 0.40-0.65
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{ 5, 5, 5, 5 }, // 0.66-0.85
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{ 5, 5, 5, 5 }, // 0.86-0.95
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{ 4, 5, 5, 5 }, // 0.96-1.05
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{ 3, 4, 4, 5 }, // 1.06-1.15
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{ 3, 4, 4, 5 }, // 1.16-1.35
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{ 2, 3, 3, 4 }, // 1.36-1.65
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{ 2, 2, 2, 3 }, // 1.66-2.05
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{ 1, 2, 2, 2 }, // 2.06-2.55
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{ 1, 1, 1, 2 } // 2.56-3.40
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};
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/// <summary>
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/// 钻针规则表（10行×6列）
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/// 列顺序：D=0.20-0.225, D=0.25, D=0.275-0.30, D=0.35-0.40, D=0.45, D>=0.50
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/// </summary>
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private static readonly int?[,] DrillTable =
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{
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// D=0.20-0.225 D=0.25 D=0.275-0.30 D=0.35-0.40 D=0.45 D>=0.50
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{ 5, 5, 5, 5, 5, 5 }, // 0.40-0.65
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{ 4, 5, 5, 5, 5, 5 }, // 0.66-0.85
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{ 3, 5, 5, 5, 5, 5 }, // 0.86-0.95
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{ 3, 5, 5, 5, 5, 5 }, // 0.96-1.05
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{ 2, 4, 4, 4, 5, 5 }, // 1.06-1.15
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{ 2, 3, 3, 4, 4, 5 }, // 1.16-1.35
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{ 2, 3, 3, 3, 3, 4 }, // 1.36-1.65
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{ 1, 2, 2, 2, 2, 3 }, // 1.66-2.05
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{ 1, 2, 2, 2, 2, 2 }, // 2.06-2.55
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{ 1, 1, 1, 1, 1, 2 } // 2.56-3.40
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};
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#endregion
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#region 公开方法
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/// <summary>
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/// 计算建议叠板数
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/// </summary>
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/// <param name="boardThickness">板厚（mm）</param>
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/// <param name="copperThickness">单张板总铜厚（oz）</param>
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/// <param name="minDrill">最小钻针直径（0 表示钻带中无钻针）</param>
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/// <param name="minSlot">最小槽刀直径（0 表示钻带中无槽刀）</param>
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/// <param name="minEA">最小EA刀直径（0 表示钻带中无EA刀）</param>
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/// <returns>叠板计算结果</returns>
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public static StackCountResult Calculate(
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double boardThickness, double copperThickness,
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double minDrill, double minSlot, double minEA)
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{
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// 1. 输入校验
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string? validationError = ValidateInputs(boardThickness, copperThickness, minDrill, minSlot, minEA);
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if (validationError != null)
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{
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return new StackCountResult
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{
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Success = false,
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Message = validationError
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};
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}
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// 2. 判断各类刀具是否存在
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bool hasDrill = minDrill > 0;
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bool hasSlot = minSlot > 0;
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bool hasEA = minEA > 0;
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// 三类都不存在则无法计算
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if (!hasDrill && !hasSlot && !hasEA)
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{
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return new StackCountResult
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{
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Success = false,
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Message = "当前钻带中不存在钻针、槽刀和EA刀，无法计算叠板数"
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};
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}
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// 3. 查板厚行
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int rowIdx = FindBoardThicknessRowIndex(boardThickness);
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if (rowIdx < 0)
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{
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return new StackCountResult
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{
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Success = false,
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Message = $"板厚 {boardThickness}mm 不在规则表范围（{BoardThicknessMin}-{BoardThicknessMax}mm）内"
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};
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}
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// 4. 各类分别查表
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var detailParts = new List<string>();
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int? drillResult = null;
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int? slotResult = null;
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int? eaResult = null;
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string? drillFailReason = null;
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string? slotFailReason = null;
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string? eaFailReason = null;
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if (hasDrill)
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{
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var (count, reason) = LookupDrillTable(rowIdx, minDrill);
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drillResult = count;
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drillFailReason = reason;
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}
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if (hasSlot)
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{
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var (count, reason) = LookupSlotTable(rowIdx, minSlot);
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slotResult = count;
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slotFailReason = reason;
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}
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if (hasEA)
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{
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var (count, reason) = LookupEATable(rowIdx, minEA);
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eaResult = count;
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eaFailReason = reason;
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}
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// 5. 构建各类明细
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// 存在但查表失败的类别使整体无法计算
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bool anyExistingCategoryFailed = false;
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if (!hasDrill)
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{
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drillResult = null;
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detailParts.Add("钻针 无");
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}
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else if (drillResult == null || drillResult < 0)
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{
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anyExistingCategoryFailed = true;
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detailParts.Add($"钻针 查表失败（{drillFailReason}）");
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}
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else
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{
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detailParts.Add($"钻针 {drillResult}");
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}
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if (!hasSlot)
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{
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slotResult = null;
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detailParts.Add("槽刀 无");
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}
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else if (slotResult == null || slotResult < 0)
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{
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anyExistingCategoryFailed = true;
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detailParts.Add($"槽刀 查表失败（{slotFailReason}）");
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}
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else
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{
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detailParts.Add($"槽刀 {slotResult}");
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}
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if (!hasEA)
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{
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eaResult = null;
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detailParts.Add("EA刀 无");
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}
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else if (eaResult == null || eaResult < 0)
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{
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anyExistingCategoryFailed = true;
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detailParts.Add($"EA刀 查表失败（{eaFailReason}）");
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}
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else
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{
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detailParts.Add($"EA刀 {eaResult}");
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}
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// 6. 存在但失败的类别使整体标记为无法计算
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if (anyExistingCategoryFailed)
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{
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return new StackCountResult
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{
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Success = false,
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DrillCount = hasDrill ? drillResult : null,
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SlotCount = hasSlot ? slotResult : null,
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EACount = hasEA ? eaResult : null,
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Message = "存在无法匹配规则的刀具类别，无法计算叠板数",
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Detail = string.Join(" / ", detailParts)
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};
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}
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// 7. 取存在且成功的类别中的最小值
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var validCounts = new List<int>();
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if (hasDrill && drillResult.HasValue && drillResult.Value > 0)
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validCounts.Add(drillResult.Value);
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if (hasSlot && slotResult.HasValue && slotResult.Value > 0)
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validCounts.Add(slotResult.Value);
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if (hasEA && eaResult.HasValue && eaResult.Value > 0)
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validCounts.Add(eaResult.Value);
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int rawMin = validCounts.Min();
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// 8. 套用 16oz 总铜厚递减限制
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int afterCopper = ApplyCopperReduction(rawMin, copperThickness);
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// 9. 构建结果明细
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string copperNote = afterCopper < rawMin
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? $"铜厚限制（{copperThickness}oz×{rawMin}张={copperThickness * rawMin}oz > {MaxTotalCopperOz}oz），递减至 {afterCopper} 张"
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: "铜厚通过";
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detailParts.Add(copperNote);
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detailParts.Add($"最终取 {afterCopper} 张");
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return new StackCountResult
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{
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Success = true,
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RecommendedCount = afterCopper,
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DrillCount = hasDrill ? drillResult : null,
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SlotCount = hasSlot ? slotResult : null,
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EACount = hasEA ? eaResult : null,
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RawMinCount = rawMin,
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AfterCopperReduction = afterCopper,
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Detail = string.Join(" / ", detailParts)
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};
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}
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#endregion
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#region 输入校验
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/// <summary>
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/// 校验输入参数，返回 null 表示通过，否则返回中文错误提示
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/// </summary>
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private static string? ValidateInputs(double boardThickness, double copperThickness,
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double minDrill, double minSlot, double minEA)
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{
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// 板厚校验
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if (double.IsNaN(boardThickness) || boardThickness <= 0)
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return "请输入有效的板厚（必须为大于0的数字）";
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if (boardThickness < BoardThicknessMin || boardThickness > BoardThicknessMax)
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return $"板厚 {boardThickness}mm 不在规则表范围（{BoardThicknessMin}-{BoardThicknessMax}mm）内";
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// 铜厚校验
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if (double.IsNaN(copperThickness) || copperThickness <= 0)
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return "请输入有效的铜厚（必须为大于0的数字）";
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// 各类刀径校验：非 NaN、不为负
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if (double.IsNaN(minDrill) || minDrill < 0)
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return "钻针最小直径数据异常";
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if (double.IsNaN(minSlot) || minSlot < 0)
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return "槽刀最小直径数据异常";
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if (double.IsNaN(minEA) || minEA < 0)
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return "EA刀最小直径数据异常";
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return null;
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}
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#endregion
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#region 板厚行查找
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/// <summary>
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/// 查找板厚对应的行索引
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/// 行区间按 PRD 定义紧密衔接（如 0.40-0.65 / 0.66-0.85），使用精确比较
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/// </summary>
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/// <param name="boardThickness">板厚</param>
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/// <returns>行索引，-1 表示未找到</returns>
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private static int FindBoardThicknessRowIndex(double boardThickness)
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{
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for (int i = 0; i < BoardThicknessRows.Length; i++)
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{
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var (lo, hi) = BoardThicknessRows[i];
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// 使用 0.001 容差处理浮点精度（如 0.6600001 应落入 0.66-0.85 行）
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const double eps = 0.001;
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if (boardThickness >= lo - eps && boardThickness <= hi + eps)
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return i;
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}
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return -1;
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}
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#endregion
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#region 列匹配与查表
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/// <summary>
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/// 短槽刀/EA刀列匹配
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/// 列定义：D=0.60, D=0.65, D=0.70, D>=0.75
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/// </summary>
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private static int FindEAColumnIndex(double diameter)
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{
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const double eps = 0.001;
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if (Math.Abs(diameter - 0.60) < eps) return 0;
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if (Math.Abs(diameter - 0.65) < eps) return 1;
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if (Math.Abs(diameter - 0.70) < eps) return 2;
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if (diameter >= 0.75 - eps) return 3;
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return -1;
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}
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/// <summary>
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/// 槽刀列匹配
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/// 列定义：D=0.50, D=0.55, D=0.60-0.65, D>=0.70
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/// </summary>
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private static int FindSlotColumnIndex(double diameter)
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{
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const double eps = 0.001;
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if (Math.Abs(diameter - 0.50) < eps) return 0;
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if (Math.Abs(diameter - 0.55) < eps) return 1;
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if (diameter >= 0.60 - eps && diameter <= 0.65 + eps) return 2;
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if (diameter >= 0.70 - eps) return 3;
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return -1;
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}
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/// <summary>
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/// 钻针列匹配
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/// 列定义：D=0.20-0.225, D=0.25, D=0.275-0.30, D=0.35-0.40, D=0.45, D>=0.50
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/// </summary>
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private static int FindDrillColumnIndex(double diameter)
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{
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const double eps = 0.001;
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if (diameter >= 0.20 - eps && diameter <= 0.225 + eps) return 0;
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if (Math.Abs(diameter - 0.25) < eps) return 1;
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if (diameter >= 0.275 - eps && diameter <= 0.30 + eps) return 2;
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if (diameter >= 0.35 - eps && diameter <= 0.40 + eps) return 3;
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if (Math.Abs(diameter - 0.45) < eps) return 4;
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if (diameter >= 0.50 - eps) return 5;
|
||
return -1;
|
||
}
|
||
|
||
/// <summary>
|
||
/// 通用查表：根据行和列索引读取规则表值
|
||
/// </summary>
|
||
private static (int? count, string? failReason) LookupTable(int?[,] table, int rowIdx, int colIdx, string toolTypeName)
|
||
{
|
||
if (colIdx < 0)
|
||
{
|
||
return (null, $"刀具直径无对应列");
|
||
}
|
||
|
||
int? value = table[rowIdx, colIdx];
|
||
if (value == null)
|
||
{
|
||
return (null, "规则格为 / 或 -，加工能力无法达到");
|
||
}
|
||
|
||
return (value, null);
|
||
}
|
||
|
||
#endregion
|
||
|
||
#region 各类查表入口
|
||
|
||
private static (int? count, string? failReason) LookupEATable(int rowIdx, double diameter)
|
||
{
|
||
int colIdx = FindEAColumnIndex(diameter);
|
||
return LookupTable(EAOrShortSlotTable, rowIdx, colIdx, "EA刀");
|
||
}
|
||
|
||
private static (int? count, string? failReason) LookupSlotTable(int rowIdx, double diameter)
|
||
{
|
||
int colIdx = FindSlotColumnIndex(diameter);
|
||
return LookupTable(SlotTable, rowIdx, colIdx, "槽刀");
|
||
}
|
||
|
||
private static (int? count, string? failReason) LookupDrillTable(int rowIdx, double diameter)
|
||
{
|
||
int colIdx = FindDrillColumnIndex(diameter);
|
||
return LookupTable(DrillTable, rowIdx, colIdx, "钻针");
|
||
}
|
||
|
||
#endregion
|
||
|
||
#region 铜厚递减逻辑
|
||
|
||
/// <summary>
|
||
/// 套用 16oz 总铜厚递减限制
|
||
/// 每次减1至总铜厚不超过 16oz 或保留1张
|
||
/// </summary>
|
||
private static int ApplyCopperReduction(int candidateCount, double singleCopperOz)
|
||
{
|
||
int count = candidateCount;
|
||
while (count > 1 && singleCopperOz * count > MaxTotalCopperOz)
|
||
{
|
||
count--;
|
||
}
|
||
return count;
|
||
}
|
||
|
||
#endregion
|
||
}
|
||
}
|